Dixon-valve 25 TON RAM Complete Manual Manuel d'utilisateur

25 Ton RamInstruction ManualDixon Valve & Coupling Company800 High Street • Chestertown, MD 21620ph: 800•355•1991 fax: 800•283•4966www.dixonval

Holedall II External Swage FerrulesStainless External Swage FerrulesExternal Swage Notched NOS Stems and FerrulesHoseIDHose OD Carbon Steelfrom to Par

External Swage Flanged AssembliesExternal Swage Uni-Range Male Couplings• 150# ASA ange drilling available with carbon steel stem, ferrule and 

External Swage High Pressure CouplingsHoledall Internal Expansion CouplingsStem and Ferrule Complete AssembliesThese couplings are for services requir

SizeCarbon SteelPart #1¼"1½"2"2½"3"4"IXV20IXV24IXV32IXV40IXV48IXV64grooved endInternal Expansion StemsButt Weld x Heavy

Internal Expansion Ferrules1 For hoses using ferrule sizes IXF48-3 thru IXF48-5 and IXF64-2 thru IXF64-5, consult the factory for working pressures.Ho

Internally Expanded Permanent Couplings - Scovill StyleHoseIDHose OD Brassfrom to Part #¾"1"1¼"1-8/64"1-12/64"1-15/64"1-

HoseSizeThreadTypeBrassPart #1"1¼"1½"2"2½"3"4"NPSHNPSHNPSHNPSHNPSMNPSMNPSMH5211-A-BUH5221-A-BUH5231-A-BUH5241L-A-BU

Flow Chief FerrulesCIP Internal Expansion (IX) Sanitary Style Hose CouplingsSanitary Clamp End StemsHoseIDHose OD 304 stainless steelfrom to Part #3&q

Internal Expansion (IX) Male NPT StemsInternal Expansion (IX) Sanitary Style Hose CouplingsFemale ShankThreaded Hex Nuts• sanitary style end• Flow C

Dixon Sanitary Style Crimp StemsSanitary End x Hose ShankFemale Bevel Seat End x Hose ShankFemale I-Line End x Hose ShankTube Weld End x Hose ShankSiz

Holedall Fittings25 Ton Ram Operating Instructions –External Swaging25 Ton Ram Operating Instructions –External Swaging ofRSTxxxNOS Stems25 Ton Ram O

Crimped Sanitary Recommendation GuideSee page 17 for Crimp Sanitary products.1", 1½” and 2” Crimped Sanitary FittingsHose ID Stem Part # Ferrule

Crimped Sanitary Recommendation GuideSee page 17 for Crimp Sanitary products.3" and 4" Crimped Sanitary FittingsHose ID Stem Part # Ferrule

Swaged Cam and Groove• Developed specically for chemical transport hoses having Crosslinked Polyethylene (XLPE) or Ultra High Molecular Weight Poly

female coupler xnotched hose shank• The largest advantage of the notched EZ Boss-Lock design is that the coupling can be removed from a damaged hose

SizeHose OD 304 Stainless Steelfrom to Part #1½"1½"2"2"3"3"1-60/64"2-4/64"2-30/64"2-42/64"3-30/64&qu

Interlocking Style External Crimp FerrulesSizeHose OD Carbon Steel Aluminum Aluminumfrom to Part # Adapter Part# Coupler Part#1½"2"3"4&

See page 23 for Interlocking Cam & Groove products.Crimped Interlocking Cam & Groove Recommendation Guide1½" Interlocking Style Cam and G

See page 23 for Interlocking Cam & Groove products.Crimped Interlocking Cam & Groove Recommendation Guide2" Interlocking Style Cam and Gr

See page 23 for Interlocking Cam & Groove products.Crimped Interlocking Cam & Groove Recommendation Guide4" Interlocking Style Cam and Gr

Boss Holedall FittingsBoss Holedall ttings are designed for air and liquid applications where a permanent, low prole clamping system is desired. Bo

HoledallEquipment and Products1877.963.4966 • www.dixonvalve.com

3500 Steel Nipples with FerrulesExclusive interlocking ferrule can be crimped or swaged to achieve maximum coupling sealing and retention. The 3500 st

Global Air King Universal CouplingsHose EndsSizeInvestment Cast SteelPart #1/2"3/4"1"GAM1GAM6GAM11SizeFerruleIDInvestment Cast SteelPar

Surelock Quick Acting Couplings with FerrulesUniversal design provides quick, easy and effective coupling of air hose. Exclusive interlocking ferrule

Crimped Air King Recommendation GuideAir King with FerrulesUniversal design provides quick, easy and effective coupling of air hose. Exclusive interlo

Dix-Lock Quick-Acting Couplings with Ferrules• rated to 300 PSI working pressure• for crimp recommendations see next page• also available in stainl

Crimped Dix-Lock and Dual-Lock Recommendation GuideHose ID Part #Hose ODCrimp Diameter(±0.005)Crimp Length% ReductionFractional Decimal QM/QB PHL½&quo

External Swage Notched Stems and Ferrules• When used with an appropriate notched ferrule, these ttings can be swaged or crimped onto hose, thereby

Notched Turned Back Nipples• When used with an appropriate notched ferrule, these ttings can be swaged or crimpedonto hose, thereby providing improv

25 Ton Ram Operating InstructionsSection 2External Swaging of Standard HoledallDixon Valve & Coupling Company800 High Street • Chestertown, MD 216

25 Ton Ram Instruction Manual Externally Swaged Holedallcustomer service 800•355•19911Section 23241Before you begin, make sure the ram is fullyretrac

Holedall Coupling MachinesRams securely attach Holedall couplings to hose. Five machines meet every hose service requirement.Rams, are powerful nely

25 Ton Ram Instruction Manual Externally Swaged Holedallcustomer service 800•355•19912Section 2Assuring that the hose end is cut square, chamfer theI

25 Ton Ram Instruction Manual Externally Swaged Holedallcustomer service 800•355•19913Section 2To complete the swaging process, depress and hold the“

25 Ton Ram Instruction Manual Externally Swaged Holedallcustomer service 800•355•19914Section 2Dixon Valve and Coupling Company recommends that allho

25 Ton Ram Instruction Manual Externally Swaged Holedallcustomer service 800•355•19915Section 2Typical Setup - 25 Ton Ram, External Swaging

25 Ton RamOperating InstructionsforExternal Swaging of RSTxxxNOS StemsDixon Valve & Coupling Company800 High Street • Chestertown, MD 21620Phone:

1/002Dixon Valve & Coupling Co., Call 1-800-355-1991Before you begin, make sure the ram is fullyretracted. Install 25PUSH400 (also referred toas t

1/003Dixon Valve & Coupling Co., Call 1-800-355-199176b6a5Lubricate the O.D. of the stem and the I.D. of thehose with Dixon lubricant or equivalen

1/004Dixon Valve & Coupling Co., Call 1-800-355-1991Install the proper pusher onto the stem. (referencethe chart for proper pusher selection.)Inst

1/005Dixon Valve & Coupling Co., Call 1-800-355-199112Lift the hose assembly up and remove thepusher, spacer ring and die halves from thedie bed.

25 Ton Ram Operating InstructionsSection 4External Swaging of Cam & GrooveDixon Valve & Coupling Company800 High Street • Chestertown, MD 2162

• Master die I.D. (standard): 145 mm• Crimping force: 265 tons• Maximum hose diameter: 4" I.D.• Maximum die travel: 2.36"• Maximum die

25 Ton Ram Instruction Manual Externally Swaged Cam & Groovecustomer service 800•355•19911Section 4Insert Die Holders into the Die Bed Plate as f

25 Ton Ram Instruction Manual Externally Swaged Cam & Groovecustomer service 800•355•19912Section 4Lubricate the Hose I.D. and the O.D. of thecou

25 Ton Ram Instruction Manual Externally Swaged Cam & Groovecustomer service 800•355•19913Section 4d. Remove the gasket from the coupler.e. Bring

25 Ton Ram Instruction Manual Externally Swaged Cam & Groovecustomer service 800•355•19914Section 4h. Insert the proper pusher into the coupler(r

25 Ton Ram Instruction Manual Externally Swaged Cam & Groovecustomer service 800•355•19915Section 4For “E” Style couplings follow steps 1-5 then:

25 Ton Ram Instruction Manual Externally Swaged Cam & Groovecustomer service 800•355•19916Section 4e. Install the proper pusher over the adapter(

25 Ton Ram Instruction Manual Externally Swaged Cam & Groovecustomer service 800•355•19917Section 4Dixon Valve and Coupling Company recommends th

25 Ton Ram Operating InstructionsSection 5Converting from Swaging to ExpansionDixon Valve & Coupling Company800 High Street • Chestertown, MD 2162

25 Ton Ram Instruction Manual Converting from Swaging to Expansioncustomer service 800•355•19911Section 5Loosen the keeper plate bolts, and remove al

25 Ton Ram Instruction Manual Converting from Swaging to Expansioncustomer service 800•355•19912Section 5While lifting up on the 25IXATTACH, tighten

Recommended Working PressuresHoledall couplings, regardless of coupling style, are never to be used for steam service at any pressure. Holedall tting

25 Ton Ram Instruction Manual Converting from Swaging to Expansioncustomer service 800•355•19913Section 5There are two options for positioning the ra

25 Ton Ram Operating InstructionsSection 6Internal Expansion of Steel & Stainless Steel StemsDixon Valve & Coupling Company800 High Street •

25 Ton Ram Instruction Manual Internally Expanded Steel & Stainless Steel Stemscustomer service 800•355•19911Section 6(refer to Converting Swagin

25 Ton Ram Instruction Manual Internally Expanded Steel & Stainless Steel Stemscustomer service 800•355•19912Section 6Lubricate the O.D. of the s

25 Ton Ram Instruction Manual Internally Expanded Steel & Stainless Steel Stemscustomer service 800•355•19913Section 6* ASSEMBLY PROCEDURE For 2

25 Ton Ram Instruction Manual Internally Expanded Steel & Stainless Steel Stemscustomer service 800•355•19914Section 6Typical Setup - 25 Ton Ram,

25 Ton Ram Operating InstructionsSection 7Internal Expansion ofHoledall H-520 Series CouplingsDixon Valve & Coupling Company800 High Street • Che

25 Ton Ram Instruction Manual Internal Expansion of H-520 Couplingscustomer service 800•355•19911Section 7Before you begin, make sure the Ram is full

25 Ton Ram Instruction Manual Internal Expansion of H-520 Couplingscustomer service 800•355•19912Section 7Accurately measure the hose O.D. with a dia

25 Ton Ram Instruction Manual Internal Expansion of H-520 Couplingscustomer service 800•355•19913Section 7Insertion Dimensions for Rostra Fittings1&

Dixon Holedall stems and ferrules are specically designed to be used together as a coupling system.Due to differences in dimensions and tolerances, f

25 Ton Ram Operating InstructionsSection 8Product Updates& NotesDixon Valve & Coupling Company800 High Street • Chestertown, MD 21620ph: 800•3

ENGINEERING BULLETINPRODUCT UPDATEDate: October 28, 1997Part Number: IXM40, 2 ½" Internal Expansion Male StemUpdate: Use M011-384 Thread Adapter

ENGINEERING BULLETINPRODUCT UPDATEDate: October 6, 1998To: All 25 Ton Ram CustomersFrom: Dixon EngineeringPart Number: 4" Swaging and 4" IX

Internal Expansion:Dixon recently received a report of a situation concerning the installation of 4"Internal Expansion Male Threaded Stems (IXCM6

25 Ton Ram Operating InstructionsSection 9Sample FormsDixon Valve & Coupling Company800 High Street • Chestertown, MD 21620ph: 800•355•1991 fax

DIXON HOLEDALL TYPEPERMANENTLY ATTACHED COUPLING TESTENGINEERING REPORT No. ___________SUBJECT:HOSE:WORKING PRESSURE ______TEST PRESSURE ___________BU

HYDROSTATIC TEST REPORTENGINEERING REPORT No. ___________SUBJECT:COMMENTSPRESSUREPSIGTIMEMIN."A" END "B" ENDREMARKS:TEST CONDUCTED

25 Ton Ram Operating InstructionsSection 10Parts ListDixon Valve & Coupling Company800 High Street • Chestertown, MD 21620ph: 800•355•1991 fax:

25 Ton RamEquipment to Swage 1 ¼” to 4" ID Hose25 TONRAM “Mulcoram” includes pump, 10,000 PSI Hose, GaugeExternal Swage AttachmentsPlease note th

Unirange External SwageEquipment to Install ¼” to 1" Unirange CouplingsDH9-004 Die Holder needed for All SizesDH6-003 Die Holder for All Sizes 3&

External Swage StemsFemale EndMale Pipe Threaded (NPT) End• designed and machined for hydraulic suction line applications using SAE100R4 hydraulic ho

25 Ton RamEquipment to Swage 1" thr ough 4" Cam & GrooveDH9-004-1 Die Holder needed for 4" Only (must be used with DH9-004)DH9-004

25 Ton RamHoledall Die InformationRangeMinMax3/4 x 9/162-1/8 x 1-11/164-9/16 x 4-5/167 x 6-1/210 x 9-1/213 x 12-3/82 x 1-7/84-1/2 x 4-1/46-15/16 x 6-7

25 Ton RamEquipment to Internally Expand Steel IX25IXATTACH Internal Expanding Attachment for 25 Ton Ramincludes 4" Internal Expanding Adapter(Ne

25 Ton RamEquipment to Internally Expand “Flow Chief” Food Grade Fittings25IXATTACH Internal Expanding Attachment for 25 Ton Ramincludes 4" Inter

25 Ton RamEquipment to Internally Expand “Flow Chief” Food Grade Fittings (cont.)PFACNTA400 4" Bevel Seat Acme Nut Adapter (Must buy PFADAPT400 t

25 Ton RamEquipment to Internally Expand Holedall Petroleum Fittings25IXATTACH Internal Expanding AttachmentFor 25 Ton Ram,includes 4" Internal E

25 Ton RamEquipment to Internally Expand Holedall Petroleum Fittings (cont.)25000HTL03 1" IX Plug (must use 25ROSTROD)25000HTL02 3/4" IX Plu

Die Holder Pusher Plate

Die Holder Internal Expanding Attachment

Pump10,000 PSIHose3000 Series3/8" Quick ConnectCoupler & Plug10,000 PSIGaugeAdapterRam CylinderPUMP INSTALLATION

External Swage FerrulesThe selection of ferrules is very important to achieve the proper coupling-to-hose assembly.• ferrules are plated carbon steel